With the Allison transmissions, when they are cold (cold outside) they will go into a safety / protection mode until the fluid warms up, this protects the transmission. The Transmission Control Module (TCM) - computer (with a reading from the temperature switch in the transmission pan) puts the transmission into a “limp” mode in case you have to move the vehicle. I believe it is second (2nd) gear. I don’t think the Service Engine Soon (SES) light comes on for just normal warm up, but the “D” will blink. So, in cold weather a warm up is necessary. My issue was too severe and the SES did come on – read on.
My issue started right after I changed my transmission fluid and it just happened to be at the start of winter. A short time later, about a week, on a cold morning the truck wouldn’t move, and the reverse “R” would blink and the Service Engine Soon (SES) light was on. After a LONG warm up, and cycling the start / drive procedure, all seemed to be normal. When the temperature outside is warm, or truck / transmission is warm, all is fine. Only when the temperature drops and a cold startup is when I have the issue. The colder the temperature outside the worse the issue and the longer it takes to move the truck (pretty obvious).
After I start and stop the vehicle enough (cycle the start / drive procedure) the SES goes off, codes stay in history though. Code 700 just told me there is a transmission problem – to scan for the transmission codes from the TMC for further diagnosis. I forget what the other code was.
I believe it is the transmission temperature switch / sensor, which is also the shift pressure solenoid / switches for all gears; it’s all one unit, flat, fits in the palm of your hand. My synopsis is that when I changed the transmission fluid, it “cleaned out” the switch and caused the switch to malfunction and causes the issue. I am going to change the temperature switch (inside the transmission pan, attached to the valve body – fluid flows through the switch) and I bet it fixes the problem. I will also change the inner filter while I have the pan off; the truck only has 141k miles. Right now (February) I use a magnetic pan heater, plug it in and warm up the fluid a couple hours before I leave. Cold mornings it works great, this morning, 15 degrees out, not so good – LONG warm up.
I have noticed that if I do not cycle the start / drive procedure, the truck will not move even with the rise in transmission temperature (shown on the gauge).
Cycling = (after warm up, transmission temp gauge has risen) put truck in gear / park, shut off, remove key, open door. Have to repeat this (start / drive cycle) 3 – 5 times before the truck will move. I guess it kinda–like resets the TCM.
Sorry this is so long but a lot of the explanations here are very vague and leaves yah wondering sometimes, just trying to be accurate.
I will reply again when I replace the switch and let you know if that was for sure the issue. I just replaced the fluid so I am hesitant (cheap) to drop the pan again so soon.
V/r TOP
2007 GMC, 2500 HD