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Transmission Shop Discuss the Allison OEM, After Market, And the ZF-6 speed.

 
       

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Old 01-26-2009, 08:56 AM   eBay Motors   #1 (permalink)
Methu969
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How to change trannny fluid

Looking to do my first tranny fluid change on an 06 with allison tranny. Where can I get instructions and pics? Fluid recommendations and filter numbers?
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Old 01-26-2009, 08:58 AM   eBay Motors   #2 (permalink)
boccheballs
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I Found Something On How To Flush The Tranny Even At Home. It Had Pics And Varbal Instructions. I'll Try To Find It Again
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Old 01-26-2009, 09:04 AM   eBay Motors   #3 (permalink)
boccheballs
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CALLED THE "HOOT" METHOD:Previous posts indicate: Stock shallow pan capacity-7.4 qts when drained.
Large pan capacity-7.4 qts. + 3.2 qts.=10.6 qts.
Total capacity-(dry system) shallow pan=12.7 qts.
Total capacity-(dry system) deep pan=15.9 qts.

When I drained I measured approximately 8.2 quarts (including residual fluid in factory pan, oil out of spin on filter, and oil that ran out when pulling suction filter and disconnecting transmission line.


Parts Needed:


• Fluid four to five gallons
• Spin-on filter


Tools Needed:

1. Two feet of 5/8 heater hose
2. 13mm & 15mm socket, and 3/8 ratchet or equivalent
3. Torque wrench- 3/8”
4. Empty three gallon containers—2 ea
5. Safety Glasses
6. Plenty of rags
7. Very small screwdriver



Procedure:

Remove and replace spin on filter—prime if you like.
Don’t forget to transfer magnet from old to new filter, wipe magnet very clean before installing in new filter.

Keep track of what you drain out of the trans. This will come into play later.


Install drain plug and tighten to 25 foot pounds.

Pour approximately 11 quarts of oil in transmission.

Disconnect upper line from trans cooler at the transmission.
These lines are on the passenger side of the transmission, near the torque converter.
The lines are also identified on the side of the transmission

Quote from Hoot: “In case you haven’t seen the Jiffy-Tite style connector before: Slide back the plastic cover over the c-clip-shaped spring, then use a small screwdriver to pop the spring out of it’s groove. KEEP A FINGER ON THE SPRING AS YOU DO THIS, because those springs love to go flying off into some dark hole where you’ll never find it. Once the spring is out, just pull and wiggle on the line until it comes out of the fitting. As soon as you have the line out you can put the spring back into its groove so you don’t lose it-the line will snap right back into place when you’re done, even with the spring there. Be careful not to damage the o-rings when re-installing.”

Attach the two foot hose to the line you just unhooked and run into your other container. Make sure to push the hose on far enough to go past the ridge in the line. Have one person hold the hose while another starts the truck (unless you have remote) and a third person pour oil in the filler tube.

Turn the truck on and off until you run about one and a half gallons out of the line.

You will have empty containers (if you bought the one gallon size) that you can set inside of your second container, which you can run the hose directly into to measure your progress. Be careful the oil comes out pretty fast.

At this point check how much oil you drained initially and how much you drained in the flush. Subtract how much you drained from how much you added and shoot for a difference of 3.2 quarts. In other words you want 3.2 quarts more in the transmission then you drained out. If you have too much in the transmission run a little more out of the cooler line.

Once you are satisfied the oil level is close, reconnect the cooler line and make sure the line is firmly attached.

You should have the c-clip back in its original position before reconnecting the line.

When reconnecting the line it will “click” in position and may squirt you in the face with a touch of oil.

Start truck and look for leaks, then run the transmission through the gears a few times.

Put truck back in park and check level with dipstick. Should be full cold-if not add fluid.

Drive the truck enough to get the transmission warmed up and then check again-should be to full hot mark.
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07' CLASSIC LBZ, 3LT, PPE STANDARD LVL 2 (thanks dusty's diesel), COGNITO LEVELING KIT, SS WESTIN NERF BARS, ZINC 5100 BILSTIEN'S, SPEED LINER, 285-70-17 COOPER STT, PPE AIR BOX MOD, EGR BLOCK, TRANSGO JR AND DEEP PAN TRANSYND CONVERSION, (thanks to allisondan), 4" MAGNAFLOW SS DOWN PIPE BACK (thanks to Nate@ performance truck products), EDGE INSIGHT W/EGT PROBE, and next SS TIEROD SLEEVES AND PIT MAN BRACE!!
I'LL KEEP MY FREEDOM, MY GUNS AND MY MONEY AND YOU CAN KEEP YOUR "CHANGE"!!!
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Old 01-26-2009, 09:06 AM   eBay Motors   #4 (permalink)
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I Would Use Transynd Or Torque Drive Both Synthetic. Allison Has A New Bulliten Out About 06 And Newer To Use Dexron Vi Or Better!
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07' CLASSIC LBZ, 3LT, PPE STANDARD LVL 2 (thanks dusty's diesel), COGNITO LEVELING KIT, SS WESTIN NERF BARS, ZINC 5100 BILSTIEN'S, SPEED LINER, 285-70-17 COOPER STT, PPE AIR BOX MOD, EGR BLOCK, TRANSGO JR AND DEEP PAN TRANSYND CONVERSION, (thanks to allisondan), 4" MAGNAFLOW SS DOWN PIPE BACK (thanks to Nate@ performance truck products), EDGE INSIGHT W/EGT PROBE, and next SS TIEROD SLEEVES AND PIT MAN BRACE!!
I'LL KEEP MY FREEDOM, MY GUNS AND MY MONEY AND YOU CAN KEEP YOUR "CHANGE"!!!
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Old 01-26-2009, 09:14 AM   eBay Motors   #5 (permalink)
BigRedChevy
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There really is no need to do the HOOT method unless you are wanting to swap to sythetic.

Just pull the plug, take the spin on off, transfer magnet to new spin on, reinstall drain plug and new filter and fill. It will take 7.5-8 quarts. Use a actually Allison brand filter as the wholes are in a little different location.

Heres where i get my filters: Merchant Automotive : Duramax and Allison Specialists - Filters, Fluids and Pans

Also just make sure your fluid is DExtron VI.
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Old 01-26-2009, 09:26 AM   eBay Motors   #6 (permalink)
Methu969
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Is there an internal filter that needs to be changed requiring the tranny pan to be dropped?

Picked this 06 up a few months ago and want to change ALL fluids. So instructions on doing the tranny and transfer case would be great.
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2006 Duramax LT (LBZ)
Allison tranny
PPE Programmer
EGR blocker plate
4" MBRP Turbo Back Exhaust
S&B COld Air Intake
315/70/17 BFGs
6" RCD lift

One day, long, long ago, there lived a woman who did not whine, nag, or bitch. But it was a long time ago, AND it was just that one day. The End
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Old 01-26-2009, 09:32 AM   eBay Motors   #7 (permalink)
BigRedChevy
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There is a internal filter, but it doesn't have to be changed until 100000 miles or a rebuild is done.
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2010 Camaro SS LS3 426 HP
05 Chevy LLY Crew Cab LT Dually 4x4 with lots of go fast goodies!!!
Suncoast Stage IV Tranny, TTS lift pumps, 5" straight pipe, LBZ Turbo Mouthpiece and much more!!!
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Old 01-26-2009, 10:00 AM   eBay Motors   #8 (permalink)
Methu969
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ok, well I can handle the change from the sounds of it. Only question I have is where do you put the trany oil back in? throught the dipstick?
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2006 Duramax LT (LBZ)
Allison tranny
PPE Programmer
EGR blocker plate
4" MBRP Turbo Back Exhaust
S&B COld Air Intake
315/70/17 BFGs
6" RCD lift

One day, long, long ago, there lived a woman who did not whine, nag, or bitch. But it was a long time ago, AND it was just that one day. The End
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Old 01-26-2009, 10:07 AM   eBay Motors   #9 (permalink)
BigRedChevy
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Yup. the dipstick. You will need a tall funnel with a very small hole.
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05 Chevy LLY Crew Cab LT Dually 4x4 with lots of go fast goodies!!!
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Old 01-26-2009, 11:35 PM   eBay Motors   #10 (permalink)
Tow Master
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IMO The fluid is pricey so the only way Id change the trans fluid is to change the internal and spin on to! Since you have a 6 speed might want to look into doing a transgo jr kit to..... Just a thought!
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