Have you driven the new chassis or are you just speculating? I’ve owned new Duramax trucks since they came out, I’m a bit familiar and have a little experience with them myself.
Its physics my guy. It’s gears and ratios. Have you looked at the ratios and finals that I posted above? Show me where in that package the truck is working harder, even taking into consideration the 1/2” taller tire that rotates 10 less times per mile than the previous generation tire size. BTW, tire size was increased to meet the higher payload ratings.
Have you also looked at the tow ratings for the new chassis? They have increased DRAMATICALLY. do you think that maybe the cooling system was upgraded to allow towing of such heavy trailers? Do you think they could increase the ratings that much if the 3.42 gears were worse than 3.73s?
Again, speaking from experience, the truck does not work harder in big hills, or even mountains for that matter. The Tranny is not “shifting more”, it generally will drop a gear or two at once, pull the hill, then drop back into 10th, just like the older trucks, but now it has a much larger gearspread to choose from which makes it work more efficiently.
I can guarantee this was all done for towing, not mileage, however in the long run both are benefited. Why would they go to such great lengths solely to improve mileage on a vehicle that isn’t rated by the EPA?