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08-23-2008, 03:11 PM
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eBay Motors
#1 (permalink)
| | Uhhhh.....Yeahhh!!!
Join Date: May 2008 Location: Awww-stin, TX
Posts: 5,240
| Power Steering/Hydro-Boost Flush Today, I serviced the PS/HB system with a flush; I took some pictures and thought I’d share my procedure I do regularly to prolong the life of the PS and HB units and keep them functioning properly.
ITEMS NEEDED:
Drain pan
Large channel-lock pliers
5-6’ of 5/16” Fuel Line Hose
Scrap piece of 1x6
Small funnel
2-3 quarts p/s fluid, Just buy a Gallon Jug, it's cheaper.
I'm experimenting with synthetic Dex-VI, but plain PS fluid is fine. I pull heavy in bad traffic and experience higher heat levels than the average user. Looking for a synthetic PS fluid has proven to be an elusive endeavour.
Here we have the culprit at hand,
Compressing the spring clamp,
turn the hose left and right to break the seal, then pull back off the nipple.
CAUTION: in the picture below, you’ll see the curved metal brace coming from the cowl. I STRONGLY recommend you place a rag, towel, blanket, or some kind of cushion here.
:  When giving the final pull, the release/recoil will have the underside of your wrist striking this, with potential gashes and blood on your truck, resulting in you cussing me later. :banghead :brainfart I pull mine regularly and it comes off much easier than one that's been on for 70-80k miles.
Using the spring clamp, I secure the drain hose at the HB unit
and lay the board to hold the hose in place with the drain pan in site from the Driver’s seat.
With the engine running and in Park, SLOWLY depress the brake pedal till it feels firm at the bottom and hold, turn the steering wheel from 12-3 o’clock and hold, release the pedal SLOWLY to the top, then bring the wheel back to 12 o’clock. Look down and you'll see the flow and then you can adjust your speed of press and release actions so as not to spray fluid out of the drain pan.
Here we see the old, burnt, and dirty fluid beginning to flow. ......................Continued on the next post, I'm too picture happy to conform here.
__________________  2007 LBZ 3500 LT3 DRW Crew Cab, Sulastics, Putnam XDR 15K, B&W 30K-Turnover GN+Companion, Ride-Rite Air...  2008 LMM 3500WT DRW Crew Cab, 8 'Flat/GN, Workforce Alum Toolbox, Ride-Rite Air, Sulastics Use-ta Haves 2006-6.0 3500 WT DRW ExCab Flatbed, 2005-LLY 3500 LS DRW Crew Cab, 2002-LB7 3500 LS DRW Crew Cab I Live my life in such a way that when my feet hit the floor in the morning...Satan shudders & says "Oh shit, he's awake!"
Last edited by Hook'em_Horns!; 08-24-2008 at 12:32 AM.
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08-23-2008, 10:37 PM
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eBay Motors
#2 (permalink)
| | Oh.... Squirrel!!
Join Date: Oct 2006 Location: Irwin PA
Posts: 12,460
| Good wright up!!
__________________ Jason 2006 Silverado 2500HD LBZ CC SB Escalade Handles, Front windows tinted to match the rear, painted bumpers, billet grille 4 Kicker 10in Subs in 2 custom box's, Autometer Ultra lite II Pyro and Boost gauges HID Highs, Lows, Fogs Transgo Jr, Cognito Braces, MBRP Turbo Back Stainless Exhaust (Straight piped), w/ stainless tip PPE Hot+2 285/70/17 Nitto Terra Grapplers on Pro Comp Wheels ****Lost Kitty Reward if found!!**** 1999 Ford F-550 PowerStroke ''Wrecker'' **Jerrdan bed, S&B Intake |
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08-23-2008, 11:39 PM
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eBay Motors
#3 (permalink)
| | Uhhhh.....Yeahhh!!!
Join Date: May 2008 Location: Awww-stin, TX
Posts: 5,240
| Part 2 Continue the same procedure alternately turning from 9 to 12 to 3 o’clock until you start to feel the steering bind a bit, usually 4-6 pedal cycles, then turn off the engine.
Grab your funnel and refill to the bottom of the neck of the PS reservoir.
Hold up the funnel so you can see the fluid level coming up and not pour fluid all over, usually about a third of a quart at a time.
Climb back in, start ‘er up, and get after it again, repeating over and over till you see the fluid start to run clear. I know it is tempting to do but, PLEASE!, don’t leave it running while you refill the PS reservoir, the danger is too great to have your Left Arm get caught and have it get D-MAXED.
Here, we see the fluid is now running clean.
Leave the drain hose connected, check the fluid level in the pump, and fill accordingly to the Cold Line. It you over fill it, just pump the pedal a few times to drain.
Remove the drain hose, wipe the nipple clean of residual fluid, and replace the Return Line using the Spring Clip.
Start ‘er up, roll forward turning the wheel and feel the new ‘Creamy Cool Whip’ resistance in your steering, and yer ‘Good to Go’.
__________________  2007 LBZ 3500 LT3 DRW Crew Cab, Sulastics, Putnam XDR 15K, B&W 30K-Turnover GN+Companion, Ride-Rite Air...  2008 LMM 3500WT DRW Crew Cab, 8 'Flat/GN, Workforce Alum Toolbox, Ride-Rite Air, Sulastics Use-ta Haves 2006-6.0 3500 WT DRW ExCab Flatbed, 2005-LLY 3500 LS DRW Crew Cab, 2002-LB7 3500 LS DRW Crew Cab I Live my life in such a way that when my feet hit the floor in the morning...Satan shudders & says "Oh shit, he's awake!"
Last edited by Hook'em_Horns!; 08-24-2008 at 12:21 AM.
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08-24-2008, 06:56 AM
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eBay Motors
#4 (permalink)
| | diesel power
Join Date: Mar 2008 Location: Pueblo West, CO
Posts: 3,729
| thanks for the "how to" i think im going to try that today
__________________ 01 lb7
Crowers, SoCal pistons, Socal 60% nozzles, SoCal billet injector hold downs, Ats trans, Ats Copilot, Ats twin CP3, Fass 150, arp head and main studs, S366 over Gt4718R, straight centerlink, PPE sleeves, EFI live, Custon Elite valve springs and pushrods, Banks intercooler, Ricks manifolds and up pipes, 325/45/17 M&H drag radials.
11.47@118.96 |
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08-24-2008, 10:53 AM
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eBay Motors
#5 (permalink)
| | Uhhhh.....Yeahhh!!!
Join Date: May 2008 Location: Awww-stin, TX
Posts: 5,240
| It's amazing to see the junk that comes out of the bottom of the system. You'll wonder how it ever performed in that condition.
__________________  2007 LBZ 3500 LT3 DRW Crew Cab, Sulastics, Putnam XDR 15K, B&W 30K-Turnover GN+Companion, Ride-Rite Air...  2008 LMM 3500WT DRW Crew Cab, 8 'Flat/GN, Workforce Alum Toolbox, Ride-Rite Air, Sulastics Use-ta Haves 2006-6.0 3500 WT DRW ExCab Flatbed, 2005-LLY 3500 LS DRW Crew Cab, 2002-LB7 3500 LS DRW Crew Cab I Live my life in such a way that when my feet hit the floor in the morning...Satan shudders & says "Oh shit, he's awake!" |
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08-24-2008, 10:59 AM
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eBay Motors
#6 (permalink)
| | MAMMARY GLAND INSPECTOR!
Join Date: Mar 2008 Location: Sahara Desert
Posts: 6,531
| That's good post..pics help too I guess mine need it,I tow some heavy loads once a week or so.Thanks for the DIY.I will flush mine now that I know how smooth it goes...THANKS  |
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08-24-2008, 11:02 AM
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eBay Motors
#7 (permalink)
| | Uhhhh.....Yeahhh!!!
Join Date: May 2008 Location: Awww-stin, TX
Posts: 5,240
| Quote:
Originally Posted by daddysLBZ I guess mine need it,I tow some heavy loads once a week or so.Thanks for the DIY.I will flush mine now that I know how smooth it goes...THANKS   | Much easier to perform than coming up with $400+ for a NEW HB unit!
__________________  2007 LBZ 3500 LT3 DRW Crew Cab, Sulastics, Putnam XDR 15K, B&W 30K-Turnover GN+Companion, Ride-Rite Air...  2008 LMM 3500WT DRW Crew Cab, 8 'Flat/GN, Workforce Alum Toolbox, Ride-Rite Air, Sulastics Use-ta Haves 2006-6.0 3500 WT DRW ExCab Flatbed, 2005-LLY 3500 LS DRW Crew Cab, 2002-LB7 3500 LS DRW Crew Cab I Live my life in such a way that when my feet hit the floor in the morning...Satan shudders & says "Oh shit, he's awake!" |
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08-24-2008, 11:09 AM
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eBay Motors
#8 (permalink)
| | MAMMARY GLAND INSPECTOR!
Join Date: Mar 2008 Location: Sahara Desert
Posts: 6,531
| Oh,don't worry... Quote:
Originally Posted by Hook'em_Horns! Much easier to perform than coming up with $400+ for a NEW HB unit!  | I'll do meself,and spend the spare $$$ on fuel!!  D |
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08-24-2008, 11:12 AM
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eBay Motors
#9 (permalink)
| | Smoke. It's what's cookin
Join Date: Mar 2007 Location: Kirklin, IN
Posts: 2,660
| NIce write up. Might have to give it a try. How many miles were on that dirty fluid??
__________________ 2006 Crew Cab SB 4x4, Stock LBZ, Black with Gray leather, Factory Steps. Black H2's with 295/70/17 Nitto Terra Grapplers, Magnaflow 5" SS turbo back, Diamond Eye Downpipe, SCIV and 1058, SC Case Brace, 68mm Cheetah, EFI Live, Air Dog 150 II, Auto meter gauges and pod, EGR Blocker and FRPV shim kit, ATS dual CP3 kit, 60% Extrude hone injectors E-locker
2001 Ext Cab LB 2500hd Lb7. 5" exhaust, EFI Live w/dsp5, and special papa running boards. |
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08-24-2008, 12:00 PM
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eBay Motors
#10 (permalink)
| | Uhhhh.....Yeahhh!!!
Join Date: May 2008 Location: Awww-stin, TX
Posts: 5,240
| Quote:
Originally Posted by aggar NIce write up. Might have to give it a try. How many miles were on that dirty fluid?? | Not sure on the miles, I don't even keep track on it anymore as my use is out of GM parameters anyway.
IIRC, under heavy use, GM suggests intervals of 20k miles. That’s a BIG guess as everyone’s definition of ‘Heavy Use’ varies as much as the Owners use varies under even more diverse conditions.
On one end is a light commuter that occasionally pulls the Bass boat out on the weekends. In between is the Owner that pulls 10k lbs, 2-3 times a week. I’m on the other end, sometimes moving 60+k lbs daily.
Add in level or hilly terrain, highway or city use, in light or heavy traffic with extended repeated heavy braking for more than an Hour, how can one pick a definitive point to schedule service?
I just look for the telltale signs of Fluid Wear for my intervals. When backing a trailer and applying the brakes while turning the wheel, you can feel and/or hear, the PS pump whine/strain and sometimes an unusual feel to the pedal also.
Many folks will drive their gassers for hundreds of thousands of miles and never think of changing their PS fluid, then seem perplexed when the unit finally gives up.  I have never seen or witnessed a PS pump failure in high mileage vehicles that had the fluid changed regularly.
It’s not uncommon for the HB unit to fail at 50-70k miles on many HDs that have lacked service in this area.
__________________  2007 LBZ 3500 LT3 DRW Crew Cab, Sulastics, Putnam XDR 15K, B&W 30K-Turnover GN+Companion, Ride-Rite Air...  2008 LMM 3500WT DRW Crew Cab, 8 'Flat/GN, Workforce Alum Toolbox, Ride-Rite Air, Sulastics Use-ta Haves 2006-6.0 3500 WT DRW ExCab Flatbed, 2005-LLY 3500 LS DRW Crew Cab, 2002-LB7 3500 LS DRW Crew Cab I Live my life in such a way that when my feet hit the floor in the morning...Satan shudders & says "Oh shit, he's awake!"
Last edited by Hook'em_Horns!; 08-24-2008 at 12:02 PM.
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