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Best Truck Camper Suspension Upgrades for 2500HD Truck

10K views 7 replies 6 participants last post by  AKDLW  
#1 ·
I'm planning some upgrades to my truck for the future addition of a truck camper. Dry weight of this camper will be around 2,500 lbs.
I've got an 07 Classic 2500HD. From my understanding, the 1-ton version of my truck had 1 additional rear spring and 1/2" wider steel wheels.

I've already added wheels with a 4,500 lbs rating and tires with a 4,080 lbs rating.
I will be adding a Hellwig Big Wig sway bar to help with sway stability.

As for the springs...
The factory springs for the 2500HD are quite soft which is nice for unloaded daily driving.
I'm looking at Sumo Springs to replace my factory 3 1/2" tall bump stops which currently have a 4" gap before bottoming out on the axle. The Sumo's hang down around 6 1/4".
Without upgrading the springs, I feel the heavy load would just sit on the Sumo "bump stops" at this point.

My question is, is there an additional spring package like the SuperSprings, Hellwig Helper Springs, Deaver Mini pack, etc...that will help carry the load/keep me level but also not put me in a "stink bug position" when the camper isn't on the truck?
My hope is to avoid air bags, while the adjustability is nice, I don't want a leaky bag or failure while out on the road.

Any help is much appreciated!
 
#3 ·
Any change to the spring setup will have a negative effect on ride quality when empty. Airbags don't.

Although not exactly the same setup, I put Firestone bags on my 2004 F250 powerstroke when I put a 2800 lb camper on it. I looked at different spring packs, sumo overloads, all that. The Airbags made a huge difference, I circuited them separately on both sides, which really helped control sway. I had an onboard compressor, which made leveling the camper way easier - If the camper was tail-high when I parked, I dumped air. I could also air up if the tail was low. I kept the passenger side bag about 8-10 lbs higher in pressure, since the camper had the kitchen on that side and rode off-kilter when loaded.

In four years and 45,000 miles of that setup I had not a single airbag failure. I also had onboard air which saved my ass big time when I had a flat spare tire in northern Idaho (and ran over a sharp rock and shredded the crappy Bridgestone tires I had on the truck)

If an airbag or compressor or airline goes out while driving, you've still got leaf springs there, and although slightly less stable, its still able to get you where you need to go. I would do airbags in a hearbeat again if needed.
 
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#4 ·
Definitely add the sway bars. I have a Lance 835 camper which is about 2500 lbs (give or take). With a 3500 SRW it doesn't even engage the overloads. I added Torklift overload spacers that slightly engage them. I would load the camper, add all your junk and liquids, and see how it sits. If you need more spring, then like the others suggested, I would seriously consider air bags, aired separately so you get some additional sway control.
 
#5 ·
I appreciate all the advice!
I’ll start looking more at air bags....I do carry a portable air compressor at all times.

My concern is, if my factory 2500 springs are too soft and would bottom out with the heavy load...would most all the load be carried by the air bags? And is that too much?
I feel like the springs should carry most the load while the air bags are there for some additional support/leveling/adjusting. Is that right?
 
#6 ·
I appreciate all the advice!
I’ll start looking more at air bags....I do carry a portable air compressor at all times.

My concern is, if my factory 2500 springs are too soft and would bottom out with the heavy load...would most all the load be carried by the air bags? And is that too much?
I feel like the springs should carry most the load while the air bags are there for some additional support/leveling/adjusting. Is that right?
Before spending a lot of your money on air bags, check out TorkLift lower StableLoads for your 2500. They engage your lower overload spring right away and provide great side to side stability, level out your truck with a camper, and can be engaged/dis-engaged in minutes. I've been using them for 8 years with my truck camper and can say it is the single best thing you can do. No bouncy side affects like airbags can give when used to lift your rear suspension.
 
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