Hi Guys,
We just drove from Indianapolis to Moab, Utah towing a 2,700 trailer with a 5,000 vehicle. Across the mountains of Colorado. I am reasonable certain that I am not exagerating to say the "check trailer wiring" warning displayed hundreds of times, if not over a thousand. To say I am pissed off if huge understatement. That warning ("check trailer wiring") would display and then the message "trailer connected" would generally happen immediately (sometimes after a few seconds). This could be random, or it could happen rapid fire a dozen or more times.
The truck is a 2015 3500 Duramax. We bought it new earlier this year. We made one other trip with this truck and trailer in May and had similar problems, although it was only at the end of the trip, and only a few times.
On this trip it did not start until about 3 hours into our trip. I ended up stopping after about 5 hours. I changed the ground (new wire lug and made certain there was good contact to the trailer frame). I also inspected the truck side connector attachment to the harness. On the trailer, I inspected all of the wiring that was not in trailer conduit. I also checked all of the terminations on the electrical connector. I couldn't correct the problem.
We then took it to a dealer in Columbia, Missouri. They were great about getting us in and having a diesel tech with trailer experience take a look. He couldn't find anything. He recommended the plug change on the trailer; but, he couldn't see anything wrong with the one we had. (I tried to buy the plug from the dealer; but, they didn't have one in stock.)
We continued driving. The problem would get worse and then better and then worse again during the first day.
Getting up on Saturday morning (the second day) and continuing our trip we drove for almost 3 hours with only one warning. Then over the next 2 hours there were 3 messages. And then in Denver the warnings began again... very annoying. Part way up the mountains we got off at a rest area and I changed the trailer-side connector. I couldn't find the GM recommended plug; but, I found a new aftermaket plug at O'Reilly. It made absolutely no difference. The plug had a much tighter feel to it; but, its performance didn't change.
On a couple of different occasions I pulled the brakeaway switch pin and the reinsterted it. The system would appear okay for a short time. Not really sure what difference that would make.
The trailer is two years old. I just inspected the brakes before this trip. The magnets look good and the wire connections look good. We pulled this same trailer with a 2011 HD 3500 on three long trips with no connectivity issues.
Not sure where to go with this... I will take it to a local dealer here for another opinion. I was told that there is no data logged for these warnings, so there is no way to check for a fault unless it is live.
What do I need to do to disconnect the integrated controller and install an aftermarket? I'd like to eliminate the truck side connector and the harness... just not sure how to do it.
Any thoughts would be appreciated.
Jeff
We just drove from Indianapolis to Moab, Utah towing a 2,700 trailer with a 5,000 vehicle. Across the mountains of Colorado. I am reasonable certain that I am not exagerating to say the "check trailer wiring" warning displayed hundreds of times, if not over a thousand. To say I am pissed off if huge understatement. That warning ("check trailer wiring") would display and then the message "trailer connected" would generally happen immediately (sometimes after a few seconds). This could be random, or it could happen rapid fire a dozen or more times.
The truck is a 2015 3500 Duramax. We bought it new earlier this year. We made one other trip with this truck and trailer in May and had similar problems, although it was only at the end of the trip, and only a few times.
On this trip it did not start until about 3 hours into our trip. I ended up stopping after about 5 hours. I changed the ground (new wire lug and made certain there was good contact to the trailer frame). I also inspected the truck side connector attachment to the harness. On the trailer, I inspected all of the wiring that was not in trailer conduit. I also checked all of the terminations on the electrical connector. I couldn't correct the problem.
We then took it to a dealer in Columbia, Missouri. They were great about getting us in and having a diesel tech with trailer experience take a look. He couldn't find anything. He recommended the plug change on the trailer; but, he couldn't see anything wrong with the one we had. (I tried to buy the plug from the dealer; but, they didn't have one in stock.)
We continued driving. The problem would get worse and then better and then worse again during the first day.
Getting up on Saturday morning (the second day) and continuing our trip we drove for almost 3 hours with only one warning. Then over the next 2 hours there were 3 messages. And then in Denver the warnings began again... very annoying. Part way up the mountains we got off at a rest area and I changed the trailer-side connector. I couldn't find the GM recommended plug; but, I found a new aftermaket plug at O'Reilly. It made absolutely no difference. The plug had a much tighter feel to it; but, its performance didn't change.
On a couple of different occasions I pulled the brakeaway switch pin and the reinsterted it. The system would appear okay for a short time. Not really sure what difference that would make.
The trailer is two years old. I just inspected the brakes before this trip. The magnets look good and the wire connections look good. We pulled this same trailer with a 2011 HD 3500 on three long trips with no connectivity issues.
Not sure where to go with this... I will take it to a local dealer here for another opinion. I was told that there is no data logged for these warnings, so there is no way to check for a fault unless it is live.
What do I need to do to disconnect the integrated controller and install an aftermarket? I'd like to eliminate the truck side connector and the harness... just not sure how to do it.
Any thoughts would be appreciated.
Jeff