I installed the 62 gallon S&B last week. I opted to pull my bed to make things easier for designing and installing duel Kennedy lift pumps. I have a two post lift but with a six inch lift on the rig, motorcycle jack and a Hyster fork lift the installation was smooth.
Like mentioned, S&B hit a home run with this design. The clearances are perfect and even throughout. The fit and finish outstanding. Their customer service is equally impressive. My order was only delayed for around ten days but I was waiting on other fuel related parts anyway.
Out with the anemic OEM tank and in with the larger S&B.
The six inch lift allowed plenty of room to slide in the new tank without jacking up the rig. I did however have to slide the tank in first, then sneak in the jack.
Installed without drama. The inboard mystery bracket found on 04 and newer made for a good platform for mounting those duel Kennedy pumps.
The fuel cooler had plenty of even clearances and the scoop design promotes airflow.
A closer look at the fuel cooler opening.
The duel lift pump mounted to a custom bracket also promoted airflow to the billet pump housings.
The .120" 5053 aluminum provides as a heat shield and debris protection.
The mystery bracket got four 5/16-18 capture nuts welded in to facilitate ease of installation.
Pumps installed along with the shield.
Looking from the rear forward. The provided stud on the mystery bracket was also utilized for securing the fuel supply hose. The 4" exhaust muffler doesn't get as hot as one might think, prolly due to the free flowing exhaust from the turbo back.
The remaining instal was focused on the new Kennedy pumps wiring harness. A oil pressure switch was also added (oil filter housing) to complete a 12vdc circuit with the engine running. Also included with the harness is an override push button relay that allows power to the pumps without the engine running for priming filter changes. I have ran two filters since the rig was new. A Kennedy fuel restriction gauge was used prior to adding the lift pumps with a baseline reading of 5.5" of vacuum. With the dual lift pumps I now have a solid 6 psi to the CP3.
Anyone on the fence on adding an S&B 62 gallon fuel tank to a 01-10 CCSB, rest assured it fits like a glove.